Straight Seam Plasma Hardfacing Platform

Equipment Model : DWZF-LC401

A straight-seam and longitudinal seam jig platform, combined with welding tools, is used for welding the inner and outer longitudinal seams of thin metal sheets and cylinders.

Straight Seam Plasma Hardfacing Platform Features:

ModelEffective welding length (mm)Minimum welding barrel diameter (mm)Minimum welding thickness (mm)Welding speed (mm/min)
DZF-300300Φsixty0.3≤2400
DZF-600600Φninety0.4≤2400
DZF-10001000Φone hundred and thirty0.5≤2200
DZF-15001500Φone hundred and sixty0.5≤2000
DZF-20002000Φone hundred and sixty0.6≤2000
Can be customized according to customer needs.

Straight-seam and longitudinal seam jig platform utilizes a cantilever structure, equipped with various welding fixture types such as PAW, TIG, MIG, and MAG. It’s designed for welding the inner and outer longitudinal seams of thin metal sheets and cylinders. The machine comprises the base, cantilever beam, supporting shaft, clamping keys, alignment mechanism, hanging lock, welding torch traveling mechanism, torch holder and torch adjustment mechanism, and an electrical control system.

  1. The clamping keys, in conjunction with high-strength airbags, provide balanced key pressure during long-distance welding processes.
  2. High-hardness, good thermal conductivity alloy copper materials are embedded in the clamping keys, offering efficient heat dissipation.
  3. The relative distance of the clamping keys can be adjusted based on the welding material and its thickness.
  4. The backside of the weld seam has a core shaft with a padding liner to accelerate seam cooling.
  5. The forming grooves inside the padding liner of the core shaft are designed based on the shape and thickness of the material being welded, achieving optimal backside formation results.
  6. By using a servo (stepping) motor and Mitsubishi PLC, precise multi-action control can be realized, ensuring stable welding speeds with a broad adjustable range.
  7. The welding torch can be automatically raised and lowered. Its position can be adjusted up, down, left, and right, precisely controlling the distance between the torch and the workpiece. The torch can rotate around a fixed rod, making adjustments, replacements, and usage convenient.

Applicable products:

It boasts a wide range of applications and can weld materials including carbon steel, stainless steel, aluminum and its alloys, titanium and its alloys, etc. It’s suitable for longitudinal seam welding of various medium and thin metal sheets, as well as for cylinder body joint welding. Commonly used in industries such as hardware, home appliances, firefighting equipment, food machinery, medical equipment, dyeing and finishing machinery, power switch bus ducts, special chemical containers, power pipelines, air conditioning unit shells, water heaters, fans, containers, and other thin-walled metal manufacturing fields.

Deewi Automation Technology Co.,Ltd.

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Address: 333 Yima Road, Shanghai, China
Email: de@overlayweld.com
TEL: +8621 6868 2002

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