Welding Rotator used in Automated Weld Overlay machines.

The Welding Rotator can be used to control the position of cylindrical workpieces, such as pipe fittings, aiding in their precise rotation and positioning.

Features of the Welding Rotator:

The Welding Rotator is a commonly used accessory for Automated Weld Overlay. It can position and rotate cylindrical workpieces, whether they are light or heavy-duty. By reducing manual labor during the welding process, it significantly saves operation time and notably enhances welding quality and production efficiency. Moreover, the Welding Rotator can automatically adjust to accommodate workpieces of various diameters. With its simple operation, its four wheels firmly grip the workpiece. The more balanced the force distribution across the wheels, the longer the Welding Rotator’s durability.

  1. The rollers of the Welding Rotator can be made of steel or polyurethane.
  2. The drive motor generally uses an AC variable frequency motor. If high precision is required, servo motors can be used.
  3. The supporting bearings of the drum utilize self-aligning roller bearings, which offer high load capacity and are impact-resistant.
  4. The precision of the shaft holes and gears on the equipment is high with accurate dimensions. Furthermore, the shaft and gears undergo quenching treatment, while the welding positions on the equipment benefit from stress relief and rust removal processes. All these measures ensure our equipment operates stably over the long term.
  5. The electrical control system typically consists of a control box and a handheld device, connected by ultra-flexible cables. The control system uses Schneider’s AC variable frequency system, guaranteeing the long-term stable operation of our electrical control system.

Advantages of the Welding Rotator:

  1. Reduces the labor intensity for workers while ensuring the safety of both workers and the workpiece.
  2. Provides more stable and reliable movement of the workpiece during the welding process, ensuring precise and consistent welding.
  3. Shortens work duration, offers easy and convenient operation, significantly improves production efficiency, and facilitates smooth, continuous, and stable welding, leading to notable enhancements in welding quality and precision.

Applications of the Welding Rotator:

The welding rotator is used for clamping and rotating cylindrical workpieces. Common applications include: pressure vessels, boilers, oil and gas equipment, storage tanks, water tanks, pipe fittings, and chemical equipment such as reactors. It is also widely used in shipyards and wind power plants.

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